Industrial Automation • Texas

Why Merobix Is Built Different:
Cloud SCADA, PLC Programming
and Panels, One Company

Merobix Engineering • • 10 min read

Buying SCADA software is often just the start: you may then need a separate PLC programmer, a panel fabricator, and a field technician. Multiple vendors, multiple invoices, and coordination overhead when something goes wrong. Merobix was built to bring all of that under one roof. One company. One call. Complete solution.

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The Problem With How SCADA Has Always Been Done

Traditional SCADA deployments have always involved a long chain of vendors and coordination that most small and mid-size oil and gas operators simply cannot afford - in time, money, or management bandwidth.

The Old Way

  1. 1
    Buy a SCADA software license
    $50,000–$200,000 upfront for an on-premise SCADA software license. Then find and pay a certified integrator to configure it for your operation.
  2. 2
    Hire a system integrator
    $50,000–$150,000 in engineering fees to configure the SCADA platform, set up the historian, and build the operator displays. Integrators are often booked 3–6 months out.
  3. 3
    Find a panel fabricator
    $10,000–$100,000 per panel for UL 508A listed control panels. A separate company, separate lead time, separate drawings. Coordination problems between integrator and fabricator are common.
  4. 4
    Find a PLC programmer
    $5,000–$50,000 per site for Allen-Bradley or Siemens programming. Another separate company. They need to coordinate with both the panel fabricator and the SCADA integrator.
  5. 5
    Set up servers and IT infrastructure
    $20,000–$50,000 for on-premise server hardware, network configuration, VPN setup, and IT support. Ongoing maintenance adds $5,000–$15,000/year.
  6. 6
    Wait 6–18 months for full deployment
    Between vendor scheduling, long lead times on hardware, and the coordination overhead of managing multiple contractors, traditional SCADA takes six months minimum - often over a year.

The result: a traditional, multi-vendor SCADA rollout can mean significant upfront cost, a deployment measured in many months, and several vendors to coordinate - which has kept real SCADA monitoring out of reach for many small and mid-size oil and gas operators. Merobix consolidates the work into a single accountable provider.

One Company. One Call. Everything.

Merobix was founded by a control panel and instrumentation specialist with years of field experience in oil and gas automation. We built Merobix because we lived the problem. We saw operators face high costs and long timelines on traditional SCADA projects, and the difficulty of coordinating multiple vendors. We saw small operators go without monitoring because traditional SCADA was out of reach.

So we built the solution we always wished existed. Everything an operator needs - from the field device to the cloud dashboard - from one company.

Cloud SCADA Platform
  • Real-time dashboards - see every well and compressor from one screen
  • SMS and email alerts the moment something goes out of range
  • Cloud historian - years of production data stored and queryable
  • Mobile app for iOS and Android
  • Multi-site management - 1 well or 200 wells on the same platform
  • Custom-quoted, all-inclusive pricing - no servers, no IT staff, no upfront license
PLC Programming
  • Allen-Bradley ControlLogix and CompactLogix - Studio 5000
  • Siemens S7-1200 and S7-1500 - TIA Portal
  • Ladder logic, function block, and structured text programming
  • Wellhead shutdowns, compressor sequences, separator control
  • Existing system upgrades and retrofits
  • Remote support and emergency troubleshooting
Control Panel Fabrication
  • Custom control panels - designed, built, and FAT-tested in Texas
  • Custom design and engineering from our team
  • Wellhead, compressor, separator, and tank battery panels
  • SCADA RTU panels with cellular communication pre-installed
  • Class 1 Division 2 hazardous location panels
  • Factory Acceptance Testing included - Texas-based delivery
Field Services
  • On-site installation and commissioning across Texas
  • Field instrumentation - transmitters, valves, sensors
  • Cellular gateway setup (Teltonika RUT956, Sierra Wireless)
  • Protocol configuration - Modbus, EtherNet/IP, OPC-UA, MQTT
  • Ongoing maintenance contracts and annual PM visits
  • Emergency field service - Permian Basin and East Texas

Every component - the panel, the PLC program, the cloud SCADA, and the field services - is designed by the same team to work together from day one. No coordination failures. No finger pointing. One invoice. See our full services page for detailed capability descriptions.

What This Means for Your Operation

Faster Deployment

Traditional SCADA: months of vendor coordination, procurement, and integration work are common before you see live data.
Merobix turnkey: 3–4 weeks from kickoff call to live monitoring. Your wells are visible on a dashboard within weeks of the kickoff call.

Lower Total Cost

Cloud SCADA eliminates the $20,000–$50,000 server infrastructure cost completely. Merobix integrates directly with your existing PLCs via Modbus or EtherNet/IP - no need to replace working equipment. For operators who need new panels and programming, bundling everything with one vendor removes the added cost and delay that come from separate teams coordinating around each other's work. See our cloud vs. on-premise SCADA comparison for a full cost breakdown.

No Finger Pointing

With a traditional multi-vendor approach, responsibility can be unclear when something breaks - the software, the PLC program, the panel, and the integration were each delivered by a different party, and you, the operator, are left to sort out where the issue lies while production is affected.

With Merobix, there is one number to call: +1 (903) 307-7300. We own the entire solution. We fix it.

Designed to Work Together

We design the panels knowing exactly how they will connect to our cloud platform. We program the PLCs knowing exactly what data our SCADA needs. The cellular gateway configuration, the MQTT topic map, the alarm thresholds - all designed as one integrated system from day one, not bolted together by separate vendors who have never worked together before.

Built for Independent Operators Who Need It All Done Right

Merobix is purpose-built for the operators that enterprise SCADA is often too costly or complex to serve:

Independent Oil and Gas Operators

Managing 5–200 wells across multiple fields in the Permian Basin, Eagle Ford, or East Texas. You need real-time visibility into production, pressures, and alarms - but you don't have an IT department or a full-time automation engineer. Merobix handles everything from the field device to your phone. See how Permian Basin operators use Merobix for real-time monitoring.

Midstream and Compression Operators

Running compressor stations, gathering systems, and gas processing facilities. You need reliable automation and monitoring without the capital expenditure and deployment timeline of enterprise SCADA. Merobix delivers professional automation - Allen-Bradley PLC programming, custom control panels, cloud SCADA - at a cost structure that works for mid-size midstream operators.

Oilfield Service Companies

Providing automation and controls services to operators who need reliable SCADA for their assets. Merobix can serve as your white-label automation technology partner - you bring the customer relationships, we provide the technology stack.

Small to Mid-Size Operators (11–500 Employees)

Too big to ignore automation. Too small for traditional enterprise SCADA, where cost and complexity put it out of reach. This gap - where you need real automation but the traditional options are too expensive and too complex - is exactly where Merobix was built to operate.

How a Complete Merobix Deployment Works

  1. 1
    Week 1 - Discovery and Design
    Free consultation call. Remote or on-site site assessment. Panel design and bill of materials. PLC programming scope defined. Cloud SCADA configuration planned. Tag list and alarm thresholds established. No cost to you at this stage.
  2. 2
    Weeks 2–3 - Fabrication and Programming
    Control panels fabricated in our Texas shop. PLC programs written and tested on bench. Factory Acceptance Testing (FAT) with full I/O checkout. Cloud SCADA configured with your specific tags, alarm limits, and dashboard layouts. You can attend FAT in person or receive video documentation.
  3. 3
    Week 4 - Field Deployment and Commissioning
    Panels delivered and installed at your sites. Field wiring and instrumentation commissioned. Cellular gateway (Teltonika RUT956) installed and configured. Cloud connection verified with live data flowing. Each site signed off before our crew moves on.
  4. 4
    Week 4 - Training and Handover
    Operator training on the Merobix dashboard - reading data, acknowledging alarms, pulling reports. Alert configuration review with your operations team. Support handover with direct contact for your account. You are live and monitoring. Request a demo to see the dashboard before committing.

The Numbers That Matter

Merobix Complete Solution
Panel fabricationQuoted per project
PLC programmingQuoted per project
Cloud SCADA subscriptionCustom quote
Servers required$0
IT staff required$0
SCADA software license$0
Timeline: 3–4 weeks. Vendor: 1.

What Merobix Includes

Capability Merobix
Cloud SCADA platform ✅ Included
PLC programming ✅ In-house
Panel fabrication (UL 508A) ✅ Texas shop
Field services ✅ Texas-based
Deployment timeline 3–4 weeks
Single point of contact ✅ One number
No servers required ✅ Cloud-native
Mobile app ✅ iOS & Android
Works with existing PLCs ✅ Modbus/EIP/OPC-UA

Software-only vs. turnkey: Software-only SCADA platforms are often chosen by large facilities with in-house automation teams and IT departments to configure, integrate, and maintain them. Merobix is built for the independent Texas operator who needs cloud monitoring on a well pad quickly, with the panel, programming, and field work handled for you.

Frequently Asked Questions

Does Merobix do on-site installation in Texas?

Yes. Merobix provides full field services including on-site installation, commissioning, and ongoing support across Texas and surrounding states. We are Texas-based and provide field service throughout the Permian Basin, Eagle Ford, East Texas, and Mid-Continent regions.

Can Merobix work with my existing PLCs and panels?

Yes. Merobix integrates with existing Allen-Bradley, Siemens, and other PLC brands via Modbus, EtherNet/IP, OPC-UA, and other industrial protocols. You do not need to replace working equipment. We connect a cellular gateway to your existing PLC and the data flows to your cloud dashboard - typically same-day for sites with accessible PLCs. See our Allen-Bradley and Siemens PLC guides for protocol details.

What if I only need SCADA and not panel fabrication?

No problem. You can subscribe to Merobix cloud SCADA - custom-quoted for your operation - without any panel fabrication or PLC programming services. Merobix works as a pure SCADA subscription for operators who have existing automation infrastructure and just need cloud monitoring added on top.

Do you service the Permian Basin?

Yes. Merobix is Texas-based and provides panel fabrication, PLC programming, and field services throughout the Permian Basin - Midland Basin, Delaware Basin, and surrounding areas - as well as the Eagle Ford, East Texas, and Mid-Continent.

How is Merobix different from a software-only SCADA platform?

Software-only SCADA platforms are licensed on their own, and deploying them typically also involves a system integrator, a panel fabricator, and a PLC programmer. Merobix provides the complete solution - software, hardware, programming, and field services - from one company, deployed in weeks rather than months.

Can Merobix replace my existing SCADA system?

Yes. Merobix can replace legacy on-premise SCADA installations with a modern cloud solution. We handle the full migration including reprogramming PLCs, reconfiguring field devices, and migrating historical data where applicable. See our cloud vs. on-premise SCADA guide for migration considerations. Also see our existing article on UL listed panel fabrication in Texas.

Industries and Applications We Serve

Merobix serves operators across Texas and the United States including:

Our complete solution combines:

All from one Texas-based team with deep oil and gas field experience.

More in the Merobix Automation Fundamentals.

Sources and verification

This page references the standards and official documentation published by the organizations below. Editions, requirements, and documentation change over time - confirm current requirements and specifications directly with the source.

Merobix is not affiliated with, endorsed by, or sponsored by these organizations; their names are used only to identify the standards and products discussed.

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