SCADA Monitoring & Integration
Houston, Texas

A SCADA Monitoring Platform Built for Houston Operations

Houston SCADA work is integration work - tying combustors, compressor stations, meter runs, and process skids into one live dashboard, not just standing up software. Merobix does both halves: a monitoring platform deployed cloud-hosted (stood up without a lengthy on-premise rollout) or licensed onto your own servers, with data residing on your own infrastructure, and an engineering team that handles the gateway installs, protocol mapping, and panel work itself. Either way you get real-time dashboards, a process historian, and SMS and email alarm notifications that typically reach your operators within a minute.

Houston is not a one-industry town, and its monitoring needs are not one-shape either. The Ship Channel chemical corridor runs continuous processes where an unnoticed deviation becomes a quality or safety event. Gulf Coast midstream moves product through compressor stations, meter runs, and terminals that sit unmanned most of the day. Gas processing and fractionation facilities between Houston and Mont Belvieu juggle hundreds of instruments per train. Merobix ships drivers for the major industrial protocols (Modbus, DNP3, OPC UA, EtherNet/IP, Siemens S7, and MQTT) - Modbus, EtherNet/IP, OPC UA, DNP3, MQTT/Sparkplug B, BACnet, and more - so the same platform can read a 20-year-old flow computer and a brand-new edge device without per-protocol licensing fees.

Pricing is custom-quoted to your operation and flat once scoped, with no per-tag, per-client, or per-protocol fees. The full platform capability list - dashboards, historian, alarming, reporting, mobile - is on the features page; see exactly what each tier includes on the Starter / Professional / Enterprise feature matrix, or read why operators pick Merobix over legacy SCADA suites.

Hosted SCADA Monitoring in Houston: How It Works

Hosted SCADA monitoring means Merobix runs the servers, the database, and the historian in the cloud, and your Houston sites push data to it through a small gateway - you log into a dashboard instead of maintaining a SCADA computer in a back office. For most operators the whole deployment takes a timeline that depends on scope from kickoff to live tags, because there is no server to procure, no OS to harden, and no software to install on your side.

• A gateway (typically a few hundred dollars in hardware) connects to your PLCs, RTUs, and flow computers on site
• Data travels encrypted over cellular, satellite, or your existing network - TLS in transit, MFA and role-based access on every account
• Alarms fire SMS and email notifications, typically within a minute, with escalation chains per site and per shift
• The platform carries availability commitments set out in the applicable service agreement, with automatic updates and backups handled by us
• Operators view the same dashboards from the office in Houston, a truck in Baytown, or a phone anywhere

The security model behind the hosted platform - encryption, MFA, RBAC, audit logging - is documented in detail on our security page. And if you want to put a number on what an unmanned-site failure costs you today, run the ROI calculator against your current callout and windshield-time figures.

Cloud vs. On-Premise: Which Fits Your Houston Facility?

Choose cloud if you want speed and zero infrastructure; choose on-premise if your IT, compliance, or network policy requires the data to stay inside your fence line. Merobix is one of the few platforms that sells both models with the identical feature set, so the decision is about your constraints - not about giving up capabilities.

That distinction matters along the Gulf Coast. A midstream operator with 15 unmanned sites usually wants hosted SCADA and wants it this week. A chemical plant inside the Ship Channel corridor often has an OT network policy that prohibits process data leaving the site - so we license the platform onto their VMs, including fully air-gapped installations that never touch the internet. The trade-offs in one table:

← Scroll to see all columns →

For a deeper treatment of this decision - total cost, IT burden, cybersecurity posture - read our full guide: Cloud SCADA vs. On-Premise SCADA.

SCADA Integration for Combustors, Compressors & Tank Batteries

Yes - combustor integration is a standard job for our engineers, not an exotic request. We connect the burner management system over Modbus (or whichever protocol it speaks), map pilot status, stack temperature, valve position, and runtime into the dashboard, and configure alarms so a pilot-out condition typically pages an operator within a minute instead of waiting for the next drive-by.

Around Houston that is increasingly a compliance issue, not just an operations issue: a combustor or vapor recovery unit that quietly goes down at a tank battery can turn into a reportable emissions event before anyone is on location. Continuous monitoring with a timestamped historian record is the cheapest defense you can buy. The same integration workflow covers the rest of a typical Gulf Coast site:

• Combustors, flares, and VRUs - pilot status, temperature, valve state, runtime
• Compressor stations - suction/discharge pressure, vibration, panel alarms, run status
• Tank batteries - levels, high-level shutdowns, haul-off tracking
• LACT units and meter runs - flow, totals, proving data
• Gas processing skids - train temperatures, pressures, and product quality tags
• Pump and injection systems - rates, pressures, runtime for chemical and SWD service

Every integration ends the same way: tags mapped, alarm thresholds set with your operations team, historian trending live, and reports scheduled. If you are consolidating from several legacy systems, our SCADA migration guide walks through how we cut over without losing history.

PLC Programming & Control Panels - Commissioned at Your Houston Site

Merobix programs Siemens and Allen-Bradley PLCs and fabricates custom industrial control panels - with C1D2-rated enclosure options available for hazardous locations - then ships them to your Houston-area site and commissions them. Panels are FAT-tested in our Texas shop before they leave, so field startup is verification, not debugging.

This is the part most SCADA vendors do not do. If your monitoring project also needs a new PLC program in Studio 5000 or TIA Portal, a panel to house it, and a gateway wired in - that is one scope, one team, and one commissioning trip instead of three contractors pointing at each other. Typical package for a Gulf Coast operator:

• Siemens S7-1200/1500 programming in TIA Portal - LAD, FBD, SCL
• Allen-Bradley ControlLogix / CompactLogix / MicroLogix in Studio 5000 and RSLogix
• Custom panel design and assembly, C1D2-rated enclosure options for classified areas
• Merobix gateway installed and wired inside the panel before it ships
• On-site commissioning by our engineers, or guided install with your electrician
• Remote PLC support afterward - most program changes never need a site visit

Full scope and specs are on our services page; for background reading, see the control panel fabrication guide.

SCADA Programming in Houston, TX and Beyond

Yes - we provide SCADA programming and integration in Houston, TX, the same way we serve the rest of the state: remote-first engineering with on-site trips for commissioning, panel installs, and startups. Merobix is headquartered in Midland in the Permian Basin, which means our engineers work Texas oil and gas hours and drive Texas highways - Houston, Dallas-Fort Worth, and Midland-Odessa are all inside the regular rotation.

The working model is simple. Design, tag mapping, alarm configuration, dashboard builds, and PLC program changes happen remotely - you are not paying windshield time for work that happens at a keyboard. Site visits are reserved for the things that genuinely need boots on gravel: gateway installs, panel commissioning, and operator walk-throughs. After go-live, most support is handled remotely, and we aim to respond within one business day.

• Houston & Gulf Coast - Ship Channel corridor, Baytown, Pasadena, Texas City, Mont Belvieu
• Dallas-Fort Worth - SCADA programming, integration, and panel delivery; see our Dallas-Fort Worth SCADA page
• Midland-Odessa & the Permian Basin - home turf; see our Midland & Permian Basin SCADA page
• All 50 states - cloud deployments and shipped panels, with travel for commissioning as needed

Before you call, it helps to have four things handy: a rough I/O or tag list per site, the makes and models of your PLCs/RTUs/flow computers, what connectivity each site has (cellular, radio, fiber, none), and any compliance requirements your reporting must satisfy. With those, we can usually turn a scoped quote around quickly - and a guided demo can be on your calendar this week.